Felting and Fiber Studio

I am lucky enough to live in Sturminster Newton, Dorset, England (known affectionately by locals as Stur). One of our Town’s claims to fame is our Watermill. There has been a Watermill on the river Stour here for at least 1000 years. The original mill was a Grist Mill – that is for grinding corn, but in the early 1600s a Fulling (or Tucking) Mill was built adjacent to the Grist Mill.
This was largely to facilitate the greater production of a fabric which had been produced in and around Stur since the 1570s. This fabric was called Swanskin. It was a tough, course white woollen fabric, made from locally spun and woven wool, which was then scoured, fulled and the surface teazed and fulled again. Fishermen working out of Newfoundland, many of whom were recruited from Stur, greatly prized the Swanskin for its all-weather, waterproof qualities, as did the British Army and Navy.
Originally the fulling would have been done by fullers treading the fabric in troughs filled with all sorts of nasty stuff, including urine. Once the fulling mill was built this hard work was done mechanically. The woven fabric, in its troughs of nastiness, was hammered by large wooden stocks which were driven by gears from the waterwheel. Eventually the fulled cloth was hung out to dry along the river bank, stretched out on tenter frames by tenterhooks.
A report about Manufacturing in Dorset dated around 1812 reads:

“There is a manufactory in the neighbourhood of Shaftesbury of a kind of flannel called swanskin, which is a coarse white woollen cloth, used for soldiers’ clothing, and made from 18d. to 2s. a yard; but this is of little consequence to Shaftesbury, the chief trade in this article being carried on at Sturminster Newton, where about 1200 people are employed in it, and where between 4000 and 5000 pieces, containing 35 yards in length, in a piece, yard wide, are annually made.

At present the woollen manufactures are almost confined to Sturminster and Lyme Regis, at which latter place broad-cloth and flannels are made in considerable quantities.

At Sturminster there are four or five clothiers, and about 300 weavers; sometimes 700 or 800 people are employed in the manufactory of Swansdown, (sic.) but the trade is not so considerable as was formerly the case.”

In early 2016 I was asked by the curator of our town’s Museum and Mill Society (now known as the Sturminster Newton Heritage Trust) if I could produce a sample of Swanskin for the Museum since it appears that there is no example of actual swanskin now in existence.  As Swanskin was such an important part of the town’s history, the Museum wanted to create an exhibit for future reference.  This I did, so far as I could, and I also wrote them a report on the process, which I repeat here – it was of course written for the edification of members of the general public, most of whom would not be conversant with spinning and weaving terms, so please don’t think I’m trying to “teach granny to suck eggs”.

“Swanskin – Experimental Archaeology

“In order to try to recreate the processes in the manufacture of Swanskin some research was carried out by Kathleen Sanderson (a member of the Dorset Guild of Weavers Spinners and Dyers). It appeared that the likely breed of sheep from which the fleece was obtained was the Portland. This breed was found in fact over much of Dorset in the 17th Century.
“Kathleen found however that the fleece from today’s much improved breed of Portland sheep was finer and more delicate than would have been the case in 1600. She therefore blended Exmoor fleece with the Portland to obtain as near as possible the coarser, more hardwearing fibres originally used.
Originally the wool would have been spun “in the grease” – that is still containing (inter alia) the natural lanolin. The resultant yarn would have been woven in this state so that the resultant cloth would have had to be washed and treated with fuller’s earth (scoured) to remove the oils and other detritus like plant material and insect life.

“The sample shown was spun after scouring because this had been necessary to facilitate the blending of the two fleeces.
The yarn was plied and then twill woven – that is instead of the basic over one, under one, over one – of plain weave, the weft was taken over two and under two on the first pass then over one under two over two on the next. This results in characteristic diagonal lines in the weave.
“When “fulled” twill woven fabric becomes denser than would a fabric with plain weave.

“I wove the sample in this fashion on a frame loom. After the weaving, the sample was wetted and fuller’s earth rubbed into it on both sides, just to make sure that all the grease and oils had been removed. This was rinsed out, the sample soaped and rubbed by hand to start the felting or fulling process.
“This process would have been carried out by “Fullers” or “Walkers” in the 11th and 12th centuries. Though they would have done it by treading or walking on the fabric in wooden troughs rather than using their hands. At Sturminster Fulling Mill swanskin was fulled at the Mill using water power to move fulling stocks. These hammered the fabric until it was fulled or felted sufficiently to make it water repellent.
“The sample was fulled in a washing machine, first at a temperature of 40° with a very hard rubber ball acting as a fulling stock. This was repeated once more and then at a temperature of 90° until the sample was fully felted. When the sample was almost dry it was ironed with a steam iron on both sides and then fully dried.
The original swanskin cloth would of course have been dried on tentering frames in the open air.

“Once the Sample was dry it was brushed with a flick carder (the modern equivalent of using a frame covered in teasels) on one side only in order to raise a nap on the fabric.”

The mill was open to the public again this year, after having had to be closed during lockdowns.  It is possible that, during the first lockdown, some of you may have seen reports about the fact that the mill reverted to milling flour which was provided to local bakers.  Many people over here took to making their own bread so that there was a general shortage of bread flour, and, since approaches were received from people from all over the globe trying to buy bread flour from our miller, I assume that this was the same almost everywhere. 

I have added below some internet links about the Mill and our Society (Sorry – Trust!), and some of the news stories from last year –  Google has lots more.

Oh and a couple of my felt paintings of the mill – adding a bit of artist’s licence!

https://sturminsternewton-museum.co.uk/mill/

https://www.bbc.co.uk/news/uk-england-dorset-52369075

https://www.9news.com.au/national/coronavirus-flour-shortage-ancient-mill-turned-museum-grinds-back-to-life/e1c0fe1b-9ff5-42ec-bbcf-d311325a5f0a

https://edition.cnn.com/2020/04/29/uk/english-mill-flour-resumes-production-scli-gbr-intl/index.html