Hello, my creative friends.

Here we are at the start of a new and exciting adventure: making a felt box out of, yes, wool!

You think that I am stating the obvious, felt is oftentimes made of wool and of course you can make felt boxes: just look at the internet and you will see tons of them for sale (mostly made with industrial felt)! But you would not believe how many times I have had to explain those two bits of information to people during the time that I was making my box: yes, I am felting it. Yes, it is made of wool. No, I am not going to sew it (if I possibly can), I am felting it. Yes, I make it by felting wool. W-O-O-L. How, you ask? You can make all sorts of shapes by felting with the right resist..no, I am not going to sew it, I assure you it will come out with the box shape. Well, hopefully.

To be sure, a box is just another type of wet felt vessel made with a resist, and yes, of course you can make it by sewing the single felted flat sides and a flat bottom together, but…sewing, where is the fun in that? (total respect to people who like sewing, eh, it is just not me)

Long story medium-short, we decided that we needed to organise our living room in a better way, changing bits of furniture and generally trying to sort out the chaos, also because we are in the process of adopting guinea pigs (oh, my! let’s see) and we need the space for an indoor cage. So, we are plus bookshelves and minus an office desk with drawers, and we need some kind of storage box that fits the shelves and, crucial, does not seem something that you find in your shed. Unfortunately, the size of our shelves is not standard, and a standard storage box will not fit, either because too small or too big. So I thought, let’s have a box that is good to look at and the maximum size that will fit in there, let’s make it ourselves!

(well, I would not want you to think that I normally talk to myself with that royal We. It is clear to any who know me that all that was just me and me thinking “What, 30 pounds for that soulless box that does not even fit properly? no way, I can make one better than that and spend less!” or something of the sort)

To start, I prepared my resist for the bottom of the box: this involved a bit of sewing, namely attaching together the various bits of bubble wrap in the shape of a very floppy box without a top, as I will make a lid to fit it (some time in the far future). It does not show well in photo, but here it is:

I hate hand sewing on bubble wrap, the plastic just clings firmly to your needle and it is worse than sewing sewing, in my opinion, so let’s not dwell on it.

I did not have as much wool as I needed, so I ordered some from World of Wool. I wanted to try out something different from my usual Merino, as I needed something coarser that could be hard wearing and stand a bit stiffer, because the box is not small and will be full of quite a few things that are on the heavier side, such as tape and packing tape, some cables, and so on. Unfortunately, I am not used to coarser wool, the room was in a chaos and I did not have time for much research on our brilliant Blog or Forum (yes, it is lame. Let’s say, it is not the best excuse for not doing my homework that I have ever found, I’ll admit, but if you give me a bit more time I can say that the guinea pigs have eaten my research), anyway, ahem, later on our wise felt experts from the FFS Forum have determined that apparently I picked the wrong wool.

Well, you know, it can happen to anyone if they skip research and sampling. Well, yes, I also skipped making samples, because, let me think, the guinea pigs ate my sample? OK, maybe not. I’ll get better, pinky promise.

Anyway, I got my generic “English wool” from World of Wool, and yes, it was a bit coarser than Merino but still quite soft..in hindsight I may have been suspicious when it felt so soft, I do not know. Actually, that is a mix of different breeds’ wool, some that may actually be quite good for stiffer felt and some that are not, although they are coarser than Merino. Perfectly fine felting with it for all sorts of uses, but , a word to the wise, do not use it to make big boxes, eh.

So, I got on my white horse and started felting on my resist straight away with a lot of good will. I assumed that the coarser wool would need less layers to obtain the same felt (do not ask, pre-christmas chaos guinea pigs mind fugue hobblegobble chicachicacha) and I decided on 4 good layers.

Here are a few photos of my felting the first box:

Wait, let’s see if you were attentive: have you noticed that I said “first box”?

Exactly: here is how it stood after drying, that is to say not at all:

It took more or less a day to felt, and a few days to dry. I liked the colours (a last layer of Merino wool, the 5th, to do that), and the shape ended up exactly the right size, but it would not stand, and I thought that it was because the layers were just not enough. I had enough wool to start a new one doubling the layers, so I went back to it using the same resist and the same type of wool (not my cleverest day, fine).

The steps were the same, only more layers, so I will not show more pics of it, only the final result when the box had dried:

It was better, but still the sides were not holding up.

At that point, it was definitely time for my felting fairy godmothers to intervene: I asked the classic “Help, what did I do wrong?” on the Felting and Fiber Studio Forum and, thank goodness, got kind replies that explained the generic English wool issue as probable cause (so, no, adding more layers was likely not going to cure that, in case I still had not clicked on to that) and gave me very good advice on what I could try next to avoid throwing the 2 boxes into the scrap pile and to salvage them.

The suggestions were:

– to try and stiffen the sides or corners with machine or hand stitching

– to try and put a wire armature inside the felt or stitch it on the inside of the box

– to use PVA glue to stiffen the felt

– to stitch the two boxes together one inside the other, and maybe also

– to add some stiff padding, sandwiching it in between the two boxes.

Or possibly to try a combination of the above suggestions until the aim was reached. Which is exactly what I did, apart from the PVA glue and the stitching, both left as last resort, the glue because I was not fancying working with glue with such a big object, and the stitching because I do not have a sewing machine and it takes ages to stitch by hand.

What worked? well, clearly not one thing only, I had to go on trying to the last, but in the end I have a workable box and we are already using it, even though there is no lid yet.

First, I added thick wire to the inside of the box corners, with a few stitches. The felt was not thick enough to insert the wire into it, that would have been better. Sadly, it did not solve the issue totally.

Then, I stitched in place the first box (the thinner one) into the second box, leaving the upper edges open for putting in some padding if required. It was better still, but not there yet.

Lastly, I started looking for padding. Floor underlayer was suggested as good for that job, but when I went to look at my local DIY builders warehouse I did not find the exact type and thickness that I needed, and I came home empty handed. The same research online left me with too many choices, some of them a bit on the expensive side because with a required minimum purchase limit that was also way too high for my storage capability (What, 20 meters rolls minimum?? I do not live in Versailles palace!)

Luckily, as I told you, we were changing some pieces of furniture and it so happens that some had polystyrene sheets in their packaging: initially, I did not want to use that for a few reasons (it breaks easily, it is not going to be washable, it can disperse plastic bits in the environment in time..), but in the end it was there and I could use it instead of chucking it in the garbage bin, so it is kept out of the dump for a little while more. And it was free for me, and readily available.

So, I cut it to size with a knife (bits of polystyrene everywhere, not my idea of fun but the kids where jumping up and down like it was going to be disco party in a minute) and inserted it in the pockets in between the two boxes, and then a quick blanket stitching all around the upper edges did the job. In time I may unstitch it and change the padding, if I will feel so inclined and will have the time.

And here it is, my box done!

(the bottom part, at least)

Now, for the lid, we will see. Who knows, it might be ready in time for my next blog post..only, don’t hold your breath for it, guinea pigs may be coming and all of that (how did I manage with my lazy excuses before them is a wonder, my friends!)

I hope that you liked my adventures, feel free to leave me a comment, as long as you do not ask me about hand stitching the whole box or preparing resists by hand stitching bubble wrap together, any other thing is totally fine.

Best wishes!

Kiki

@kiki.textile.art

http://www.kikistextileart.com